What are the advantages of the four layer grid groove for small items
As a key component in the logistics sorting system, the four layer grid chute for small items has significant advantages in improving sorting efficiency, space utilization, and operational convenience through multi-layer structural design and streamlined channel optimization. The following analysis is conducted from the dimensions of functional design, space utilization, sorting efficiency, and ma
As a key component in the logistics sorting system, the four layer grid chute for small items has significant advantages in improving sorting efficiency, space utilization, and operational convenience through multi-layer structural design and streamlined channel optimization. The following analysis is conducted from the dimensions of functional design, space utilization, sorting efficiency, and maintenance costs:
1、 Space utilization optimization: Vertical layered design saves site area
1. Three dimensional layout reduces horizontal occupation
Vertical stacking of four level grid gates: Under the same sorting surface width (such as 2 meters), four level chutes can replace four parallel single-layer chutes, reducing the site area by 75% (traditional single-layer requires 8 square meters, while fourth level only requires 2 square meters).
Suitable for high-rise sorting scenarios: It can be installed on the vertical facade of sorting racks or conveyor lines, utilizing the upper space of the warehouse (such as areas above 5 meters in height) to improve the utilization of three-dimensional space.
2. Modular combination and flexible adaptation to the site
Detachable layered structure: Each layer of grid can be independently installed or disassembled to meet different sorting volume requirements (such as increasing the number of layers in peak season and decreasing them in low season), avoiding space waste of fixed structures.
2、 Sorting efficiency improvement: multi-channel parallel and streamline design
1. Multi grid synchronous sorting, doubling processing capacity
Four independent channels: Each compartment can correspond to different sorting destinations (such as express packages in different areas), and the sorter can simultaneously send 4 items into different channels in a single operation. The sorting efficiency is 4 times higher than that of a single-layer chute (traditional single-layer can process 200 items per hour, while four layers can reach 800 items).
2. Optimization of the inclination angle and curvature of the chute to reduce the number of stuck parts
Scientific slope design: The inclination angle of the chute is usually 30 °~45 ° (adjusted according to the weight of the item), ensuring smooth sliding of small items (≤ 5kg) at a speed of 1.5~2m/s to avoid accumulation; R50~R100mm arc transition is adopted at the bend, with a card rate of less than 0.1%.
3、 Operational convenience and compatibility: suitable for small items and manual sorting
1. Small friendly design to reduce damage
Narrow channel adaptability: The grid width is usually 150-250mm, suitable for small items such as mobile phones, cosmetics, snacks, etc. (size ≤ 200 × 150 × 100mm), and the inner wall of the channel is smooth (roughness Ra ≤ 1.6 μ m) to avoid scratching of items.
2. Optimization of manual sorting flow line
The layering height conforms to ergonomics: the bottom grid opening is 800mm above the ground, and the top grid opening is 1600mm above the ground. When the sorter stands and operates, the range of arm movement covers the entire layer, reducing bending or lifting movements and lowering labor intensity (traditional single-layer requires frequent movement of positions).
4、 Maintenance and cost advantages: low failure and easy to clean features
1. Strong structural durability and low maintenance costs
Material selection: Made of 304 stainless steel or high-strength engineering plastic (such as PP), with a wear resistance life of over 5 years (when sorting 5000 pieces per day), an impact strength of ≥ 50kJ/m 2, and reduced replacement frequency.
Detachable bottom plate: Each layer of the sliding groove is equipped with a quick detachable maintenance plate at the bottom, which can be quickly opened and cleaned when clamped, reducing maintenance time by 80% compared to traditional closed sliding grooves.
2. Easy to clean and adaptable to multiple scenarios
Smooth surface anti stain: Stainless steel material can be directly rinsed with water, while plastic material is resistant to oil stains (such as in food sorting scenarios), meeting hygiene standards and avoiding item contamination.
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